IG Line
Machine 1: Automatic Insulating Glass Line
Model: MAG-LINE-LBXH2500PW
Product Description
It is a vertical insulating glass production line for the manufacture of dual-sealed insulating
glass units with automatic operations. Specifications as follows:
I Main technical parameter:
1. Max Size: 2500*3660 mm
2. Min Size: 200*450 mm
3. Thickness of insulating glass unit: 10- 48 mm
4. Glass thickness: 3- 15 mm
5. Electrical connection: 3P 415 V/1P+N 240 V 50 Hz, 38kW (max) (Can customize)
6. Voltage fluctuations: + 10 % to - 10 %
7. Electronic control system: Schneider PLC
8. Ambient temperature: Max 40°C
9. Relative air humidity: max. 75 %
10. Roller height: 450 ± 10 mm
11. Brushes: 3 pairs (2 pairs for Low-E)
12. Inclination of vertical support wall: 6 degrees
13. Compressed Air supply: 0.7MPa
14. Water conductivity: ≤30µS/cm
15. Transport speed: 40-45 m/min
16. Washing speed: 0-8m/min
17. Line size: 23000*2800*3500mm
18. Line direction: left right or right left (at your option)
Production line
II Production line consisting of:
1. Input Conveyor
2. Washing-drying Machine
3. Inspecting Conveyor 1&2
4. Assembly Machine
5. Press Machine
6. Tilting Table
Machine 1 PRODUCTION PROCEDURE:
1. The coating and Low-E automatic distinguish system is installed on the input section before washing. When coating side is incorrectly put inside, the glass convey will be automatically stop.
2. On washing section, inverter control of brush for Low-E glass, oil-less bearing, separate cabinet and water tank for two steps of washing and mist separating system are applied. Advanced static electricity releasing system is set at exit of washing section (option).
3. The first glass after washing-drying and inspecting stop at the assembly machine and position precisely by X-Y axis.
4. Put spacer frame manually and then the glass stay at assembly section, which will be move backward after the glass arrive at position.
5. At the same time the second glass after washing-drying are waiting at the assembly machine for positioning by guide bar. The panel reset and two pieces of glass are assembled and go to press.
6. When processing triple glass, the assembly section goes backward again to let the third glass come in. The roller pushes 3 pieces of glass together and convey the IG units to press machine for pressing.
7. After pressing, the IG unit is finished with the first seal and will be conveyed to the next section for second sealing.
8. The whole glass movement (stop or convey) is automatically controlled by the PLC system to reach a high productivity and flexible control of the production procedure.
IG Line Machine 2:
AUTOMATIC SPACER BENDING MACHINE MAG-ASBM-2
Machine Feature
1. Apply CNC control system with touch screen interface (Both Chinese and English language) .Parameter setting and transfer are very convenient.
2. Adopt two axis servo motor accompanied with encoder for profile supply and bending control. Size error within ±0.3mm/m, angle error within ±0.3°.
3. Be able to imitate finished frame shape. The image is symbolic and lively.
4. Four profile magazines for different specifications of spacers.
5. Parameters of frame shapes are available to the machine. Continuous processing for the rectangular work.
6. Automatic spacer supply and connection system.
7. Mechanical structure is completely designed for convenient troubles hooting. Emergency switch designed for accident trouble.
8. Intelligently avoid spacer connection part. Automatic cutting after bending.
9. All activities can be controlled manually for the convenience of test and overhaul.
10. Shape gallery for easy choose of different shape and processing.15 shapes available.
11. Shape shift among line,angle and arc are flexible.
12. U/L shape processing capacity for jumbo size frame processing.
13. Automatic process of both aluminum and stainless spacer(option).
14. Automatic printing function ( option).
Technical Data
Spacer Width: 6mm-20mm
Frame size:min radius: 100mm, min -250×250mm;max-2000×4000mm.
Conveying speed at 0-90m/min(adjustable).
Air pressure:0.7MPa,
Power:3P 380V/1P+N 220V, 50Hz 5kW
Machine Size: 10000mm(L)×2200mm(W)×2600mm(H)
IG Line Machine 3:
DESICCANT AUTOMATIC FILLING MACHINE MAG-DAFM-3
Machine Feature
1) Adopt SCHNEIDER automatic control system.
2) Can fill both bended aluminum frame and frame with plugged corners.
3) The filling height is adjustable according to frame size.
4) Automatic material feeding system.
5) Filling time setting function.
6) Automatically apply butyl to the drilled holes.
7) Automatic test and stop when the frame is filled full.
8) Separate connection for shape and jumbo size frame filling.
9) Stainless steel spacer frame is available(option)
Technical Data
Desiccant diameter: 0.5-0.8mm
Spacer width:6-20mm
Frame max size-2000×2000mm. Min-250×250mm
Filling speed : 5 seconds (for frame 1000×1000×9 mm).
Butyl tank: Φ30mm×100mm
Butyl heating time: 10-15min
Air pressure: 0.7Mpa
Power: 1P+N 220V, 50Hz 1kW.
Machine size: 1165mm(L)×860mm(W)×3050mm(H)
IG Line Machine 4:
BUTYL EXTRUDER MAG-TJ04H
Machine Features
1) PLC control system with humanized touch screen interface
2) Numerical controlling butyl start and stop time
3) Automatic displaying function when no butyl
4) Hydraulic pressure using pneumatic-hydraulic change driving system
5) Butyl extruding speed is adjustable at 0-30m/min
6) Available for curved spacer extruding
7) Preheating function makes operation more friendly
8) Automatic Adjustment for different spacer width.
Technical Data
1) Air pressure: 0.6~0.8 MPa
2) Hydraulic Pressure: 0~20MPa
3) Heating temperature: 100~160ºC
4) Butyl heating time: 30-40min
5) Distance between two nozzles: 0-24mm
6) Power: 220V 1P 50Hz 2kW
7) Machine size: 3000mm (L)×450mm (W)×650mm (H)
IG Line Machine 5:
INSULATING GLASS SEALING ROBOT MAG- ZNJ 2500
IG sealing robot including input conveyor,1# output conveyor,2# output conveyor,sealing
head,main pumps, catalyst pumps, ratio pump, hydraulic unit and controlling system.
I. Machine Feature
1. TRIO controlling system and 9-axis servo control. Touch screen humanized communication interface make the machine strong, stable and easy.
2. Two A and B pumps system and ratio pumps. One button changes from one to another. Customer can change easily from different sealants with convenient and high efficiency.
3. Data acceptable human machine interface (touch screen) with running real pictures. Manual operation and self diagnosis
4. Telecommunications supply dell connect and program update
5. Two mixing parts rinse system are easily for maintenance
6. Automatic correction of spacer attachment errors and glass cutting errors
7. Automatically corner smoothing with float
8. Hydraulic sealants supply and ratio pump system can get stable sealants output and accurate A and B components ratio
9. According environment temperature automatically adjust A and B sealants volume
10. Automatic mixer washing pump for easy cleanness
11. A component sealant heating system when environmental temperature is lower than
10ºC.
II. Technical Data
Min glass: 300×700mm Max glass size: 2500×3660mm
Sealing depth: <=20mm
Sealing width: 6-20mm
Sealing speed: 0-25m/min (Straight line)
Convey weight: 200Kg/m
Single thickness: 3-15mm
Insulating glass thickness: 12-48mm
Power: 3P 380V/1P+N 220V 50Hz 23kW
Air source: 0.7MPa
Machine size: 10460 (L) × 3000 (W) × 3500 (H) mm
IG Line Machine 6:
SPACER MOVING MACHINE MAG-LDS02
Preventing spacer from deforming and adhering to one another.
Storing a large amount of spacer, moving forward by the foot switch controlling
Motor: 3p 380V/1P+ N 220V 50Hz 0.2kW
Moving speed: 8m/min
Machine size: 3000(L)×2600(W) ×2700(H)mm
IG Line Machine 7:
Argon Gas Filling Machine MAG -ZCJ02
Insulating Glass Inert Gas Filling Machine is specialized for filling inert gas (argon) into double-glazing glass. The machine is efficient that it can fill four pieces of insulating glass at the same time. The core controlling unit is Germany Siemens PLC.
Working parameters are displayed digitally by liquid crystal. It normally fills less than
3min/m 2 ; replacing rate is more than 90%.
PARAMETER
1.1 Power supply: AC 220V Total power: 0.1KW
1.2 Argon pressure: 0.1Mpa~0.15Mpa Flux: 5~20L/min
1.3 Working temperature: 0~40
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