| Customization: | Available |
|---|---|
| Certification: | CE |
| Cutting Method: | Diamond Wheel Cutting |
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| Brief introduction of equipment | This machine is an all-in-one automatic glass cutting machine, which provides straight and special-shaped glass cutting functions. It is suitable for straight and special-shaped cutting of glass such as architecture, decoration, household appliances, mirror splicing and handicrafts |
| Equipment floor area | 29 square metres |
| Operator | Cutting: 1 person (understand the basic operation of computer) snapping: 1 person (have experience in glass snapping) |
| Product characteristics | 1. Bus absolute value motor, no tedious return-to-zero operation is needed when starting up. The configuration of imported high-precision racks and other top-level components effectively guarantees the accuracy and stability of glass cutting, and has a longer service life, which can meet the cutting of glass of various shapes; 2. Integrate the upper sheet and cutting into a system to realize internal quick docking and realize real self-locking and interlocking. 3. Both shafts are processed by a large milling machine, and standard guide rail sliders are installed, which makes the cutting more stable and accurate; 4. The machine countertop is made of waterproof, fireproof, high and low temperature prevention and anticorrosive materials, which will never deform. Milling the surface through a milling machine ensures the smoothness of the countertop; 5. Infrared scanning point function and infrared scanning special-shaped template function are both; 6. Optimization software of high-intelligence cutting machine can greatly improve the utilization rate of glass and reduce the production cost; 7. Air floatation function, improve work efficiency, cooperate with the on-plate machine and slicing machine, can form a glass cutting assembly line; 8.The automatic oilinjection, automatic lubrication and automatic pressure adjustmentfunctions ofthe cutting machine effectively ensure the cutting stability and cutting effect; 9. No special requirements for operators, simple operation and easy management; 10. The servo motor upper plate is used instead of the common motor upper plate, which makes the upper plate faster, more stable and more accurate. |
| Project description | |
| Cutting opti mization soft ware | 1.Specialized glass cutting, optimized typesetting function: greatly improve glass cutting rate and production efficiency. 2.Compatible with Italian OPTIMA optimization software and domestic standard G code of many kinds of software: realize the universality of different format files. 3.Fault diagnosis and alarm function: It can automatically record the running state of the machine in the production process, alarm the fault and display the root point of the problem in real time. |
| Fiber laser positioning | 1.Automatic edge-finding and positioning of glass: Accurately measure the actual position and deflection angle of glass, realize automatic adjustment of cutting path of cutter head, set error range and prevent interference signal collection 2. Special-shaped scanning: The detector can intelligently scan special-shaped objects and automatically generate graphics by feedback, so as to realize copying cutting. |
| Cutting technology | 1.The pressure of cutting tool head is controlled by electromechanical integrated precision pressure regulating valve, and the cylinder pushes the pressure to output evenly to make the tool head fit perfectly. 2. Glass surface cutting can avoid knife jumping due to glass quality problems. |
| Automatic labeling | 1. Replace manual labeling. According to the customer's requirements, the printer prints out the label for recording glass information, and the labeling cylinder Fingers grab labels and stick them on the corresponding glass surface. 2. Instruction printing is adopted for printing, and direct dialogue between printer and control system replaces the problems of printing delay and wrong labeling in conventional drive printing. (Customer is advised to configure labeling function) |
| Snapping function | 1. Install a snapping ejector rod on the cutting platform, and the air cylinder pushes the ejector rod to break the glass. 2. The ejector rod is formed by aluminum profile and PVC material, which has high precision and strong wear resistance. |
| Transport function | Conveyor belt is installed on the cutting platform, which does not need manual film transfer. The cutting glass can be transported to the air-floated film-breaking platform through the conveyor belt, and the film-breaking operation can be carried out on the film-breaking platform |
| Mechanical parts | Frame | After welding, the thickened profile is aged/annealed at high temperature, and the side beam fixing plate and girder are finely milled by gantry, which ensures the accuracy and stability. |
| Flat beam, side rail | Flat beam adopts unique patent aviation aluminum ultra-high pressure extrusion molding, and both shafts adopt imported guide railsliders, which have high strength, high precision, lasting stability and no deformation. | |
| Rack | Adopt imported grinding helical rack structure to improve tooth surface strength and effectively reduce noise. | |
| Oil supply | The oil supply of cutting tool head and guide rail slideway adopts pneumatic automatic oil injection mode without manual intervention. | |
| Fan | Customized high-power and high-pressure fan, high wind pressure and large flow, ensures stable glass air flotation. | |
| Cutting drive motor | High performance industrial control imported servo motor, accurate control and stable operation. | |
| Table top | High-density waterproof board is the substrate, and the surface is covered with anti-static industrial felt. A moist ring Stable use under the environment | |
| Electrical parts | Host | Special industrial control host; Brand high-resolution display. |
| Motherboard | Adopt Siemens control system and motion controller in Germany. | |
| Optical fiber | Adopt Panasonic laser detector imported from Japan. | |
| Element | Import control unit. The whole machine adopts bus communication and RJ45 network port industrial shielding communication connection. It has fast communication speed, strong anti-interference ability, simplicity, stability and safety. |
| Machine Parameters | |
| Overall dimensions | Length * Width * Height: 6000mm*4800mm*800mm |
| Height of workbench | 800 ± 30mm (adjustable foot) |
| Power supply requirements | 380V, 50Hz |
| Installation power | 10kW |
| Compressed air | 0.6-0.8 Mpa |
| Machining Parameters | |
| Dimensions of cut glass | MAX.3660*2440mm |
| Thickness of cut glass | 2 ~ 19mm |
| Nose beam speed | X axis 0 ~ 200m/min (settable) |
| Nose speed | Y axis 0 ~ 200m/min (settable) |
| Cutting acceleration | ≤ 6 m/s |
| Cutting tool holder | The cutter head can rotate 360 degrees (accurately cut straight lines and special shapes) |
| Cutting accuracy | ≤ 0.3 mm/m (subject to the size of cutting line before snapping) |
| Loading period | 15-40 |
| Suction depth | 600mm |
| Number of upper arm | 2 |
| Single arm sucker | 5 |
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